ALE Heavy Lift has used the revolutionary Mega Jack system for the first time in Europe as part of the Albert Kanaal Project in Belgium.

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The Mega Jack system, engineered to push structures of staggering weights and sizes, was utilised to jack-up the main bridge of a bridge heightening project in Genk, Belgium.

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Jacking-up the bridge sections was the first phase of the project. The main bridge, with a span of 180m and weight of 4,500t, along with the two side bridges, weighing 536t each, were jacked-up 2.9m in three consecutive days. This enabled the client to adjust the foundations and finish other civil works over the following three weeks, before ALE jacked-down the main and the two side bridges on the adjusted foundations. Eventually, the height allowance of the bridge for ships to pass under was increased with 2.4m.

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Jos Baelemans, Project Engineer, said: “One of the challenges was to utilise a computerised jacking system with a jacking accuracy of +/- 0.3mm and a read-out accuracy of +/- 0.01mm.  Furthermore, as the bridge foundations were located close to the quayside, a system was required with a high jacking capacity and a small footprint.”

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